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REGIUS-3015AJ

Next-level laser processing.

 

The REGIUS fiber laser cutting machine integrates 3-axis linear drive, AMADA’s original Variable Beam Control technology, the new Laser Integration System (LIS) functions, and easy operation.

 

The extremely high speed, precise accuracy of full linear drive technology maximises machine potential and minimises downtime. Common processing issues are solved thanks to several autonomous functions such as automatic beam centering and advanced process monitoring, enabling a shift to next-level laser processing.

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Features - REGIUS-3015AJ

Ultra-high-speed, high-precision machining in a different dimension

  • Acceleration 5G with 3-axis linear drive
  • Optimisation of head control shortens tact time
  • Full closed-loop control achieves both high speed and high accuracy

beam variable unit

  • More dynamic and optimal control of the beam according to the material and plate thickness to be processed. Realises stable processing from thick to thin plates by changing the shape of the light
  • High performance with less energy
  • Realises full-range processing without changing lenses

Full-range high-speed, high-quality, stable machining realised with the latest technology Available

  • The variable beam unit is equipped with an autocollimation function to achieve full-range high-speed, high-quality, and stable machining that matches variable-product, variable-volume production!

New functions to support zero downtime and stable machining

  • The new function Laser Integration System automates operations related to laser processing and eliminates variations and waiting times depending on the operator.
  • Supports zero downtime and stable machining, contributing to increased productivity

Functionality - REGIUS-3015AJ

Nozzle condition monitoring & automatic centering function (i-Nozzle Checker)

  • It is a function that measures with a camera, diagnoses and inspects the nozzle, and automatically performs centering, and automatically replaces the nozzle depending on the condition.

Protective glass condition diagnosis function (i-Optics Sensor)

  • This function diagnoses the condition of the protective glass and prompts replacement if dirt is detected in the machinery. Achieves high-quality, stable machining.

Processing defect detection/recovery function (i-Process Monitoring)

  • It is a function that constantly monitors the machining status, detects cutting defects, stops machining, and returns to normal condition to continue machining.

Head interference detection/ restoration function

  • When interference of the processing head is detected, avoidance operation is automatically started to lift the Z-axis to the origin position to avoid damage. It also enables automatic recovery.

Simple cutting function by camera (i-Camera Assisted System)

  • It is a function that recognizes materials with a camera and enables cutting and placement of products according to the displayed offcuts.

NC screen sharing/remote control function (V-remote)

  • This function enables NC screen viewing, operation, monitoring, and schedule/machining condition change from another terminal.

Processing Samples - REGIUS-3015AJ

SUS304 6.0mm

SECC 1.2mm

SPCC 1.2mm

SS400 19mm

Automation Solutions - REGIUS-3015AJ

Compact model (4 hours model)

Stable material supply and product accumulation.

  • By setting the packing material on the material processing pallet, it is possible to continuously perform from taking one piece of material to stacking products (up to 12 mm).

Standard model (8 hours model)

Automated separation and sorting of parts for long-term continuous operation up to medium-thick plates using packaging materials.

  • Automatic operation from material supply to processing pallets to product stacking is possible. Flexible operation can be performed not only for thin packaging materials but also for individual processing of thick plates. In addition, the burden of disassembly and sorting work can be reduced, and the production lead time can be shortened by accumulating products in consideration of the next processing.

Thick plate model (8 hours model)

Continuous operation by automatic exchange of processing pallets.

  • Processing pallets loaded with materials are automatically exchanged according to the schedule for continuous operation. Thin plates to thick plates (up to 25 mm) and materials with different dimensions and materials can be set on each processing pallet, so it can be used for single processing or as a stocker for leftover materials.

2-shelf model for various materials (16-hour model)

Suitable for continuous processing of a large amount of packaging material and operation with short processing time.

  • The 1st shelf sets the materials from the packing material to the processing pallet, and the 2nd shelf accumulates the processed sheets. Each shelf is dedicated to material supply and product stacking, which shortens the preparation time for the next material.

Compact manipulator + automated warehouse (24-hour model)

An expansion system that can be connected to multiple machines.

  • Long-term automatic operation is possible by connecting with MARS (automated warehouse) that stores and transports materials and products. By storing various types of materials (up to 12mm) in the MARS shelf, it is possible to handle variable-variety variable-volume production. Long-time operation is realized by customizing the number of shelves and stations to suit the customer.

Optional - REGIUS-3015AJ

Cooling cut WACS II automatic water supply system

  • WACS automatic water supply system This system automatically supplies water to the WACS device. It is possible to extend the cooling water replenishment cycle.

V-monitor

  • Camera images installed inside the machine can be checked in real time on a smartphone or PC. Record the image at the time of alarm on NC. *Recommended for efficient use of i-Process Monitoring.

Y-direction conveyor

  • Scraps conveyed in the NC direction by the X-direction conveyor are carried out to the rear (or front) side of the machine.

HP Easy Cut Device

  • Gas with a high nitrogen content can be extracted from compressed air and used as assist gas.A separate compressor is required (1300 liters, 1.37 MPa).

signal light

  • The operating status of the machine can be confirmed even from a distance with the three-color tower-type signal light (lighting conditions are Amada's standard specifications).

OVS-D

  • This is a CMOS camera for combined processing with a punch press (NCT). Measure the hole position machined by NCT ​​and correct the origin position to enable combined machining.

Simple cutting function by camera (i-Camera Assisted System)

  • It is a function that recognizes the material with a camera and makes it possible to cut and place the product according to the displayed offcuts.

NC screen sharing/remote control function (V-remote)

  • This function enables NC screen viewing, operation, monitoring, and schedule/machining condition change from another terminal.

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