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REGIUS-AJe SERIES

Next-level laser processing.

 

The REGIUS fiber laser cutting machine integrates 3-axis linear drive, AMADA’s original Variable Beam Control technology, the new Laser Integration System (LIS) functions, and easy operation.

 

The extremely high speed, precise accuracy of full linear drive technology maximises machine potential and minimises downtime. Common processing issues are solved thanks to several autonomous functions such as automatic beam centering and advanced process monitoring, enabling a shift to next-level laser processing.

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FEATURES - REGIUS-AJe SERIES

Compatibility between high-speed and high-precision processing

  • The 3 a-axis linear drive system is the ideal for high-speed, high-precision processing.
  • Faster positioning, shorter processing time.

Variable Beam Control

  • Technology that creates the most suitable beam shape according to the material type and thickness, and realises a wide range of processing with one machine.
  • Dynamic Beam Control in combination with the Variable Beam Control unit provides improved processing time and product quality (such as cutting surface and bevel angle).

Energy-saving performance unique to fiber lasers

  • Fiber lasers are extremely energy-efficient lasers with an oscillator energy efficiency about three times that of CO2. Thus, enabling a significant reduction in power consumption. The simple structure of the oscillator also minimises maintenance costs, enabling operation with low running costs.

AMNC4ie

  • The new AMNC 4ie NC system is developed based on the concept of the "4 e's" to address the key issues in sustainability, namely "human issues" and "environmental issues." In addition to controlling machines and peripheral devices, the AMNC 4ie has enhanced interface functions to connect customers and machines.

Facial Recognition

  • Language and screen display can be switched.
    (setting is required in advance)

Startup Inspection Guidance

  • Navigation video that allows anyone to perform startup inspections according to the procedures. Management and sharing of inspection history.

Mobile HMI

  • Notification of remote start/end prediction/completion using mobile HMI.

Automatic Remnant Nesting

  • Anyone can create high-yield nesting with the i-Camera Assisted System.

Joint Adjustment Function During Processing

  • Adjust the joint strength for each processing condition. This is useful when programming is shared with CO2 lasers.

CO2 Emission Reporting Function

  • CO2 emissions are measured for each component, and reports can be created and filed.

FUNCTIONALITY - REGIUS-AJe SERIES

i-Optics Sensor

  • The single processing lens used is protected by a glass shield which is monitored to alert the operator if there is any contamination that could interrupt production. This glass shield can then be cleaned or replaced as necessary.

i-Process Monitoring

  • The new i-Process Monitoring system is capable of checking the piercing and cutting performance for all thicknesses of mild steel, stainless steel and aluminium, and react accordingly when processing difficulties are encountered.

i-Nozzle Checker

  • In order to remove subjective operator decisions and maximise machine uptime, the i-Nozzle Checker automatically confirms the nozzle condition (working with the 16 station nozzle changer to replace it if necessary), centres the laser beam to the nozzle and checks the laser beam condition.

Auto Head Collision Recovery

  • If there is a collision during processing, the cutting head automatically retracts, re-aligns itself and uses the i-Nozzle Checker to verify the nozzle condition, replacing it if necessary, before continuing at the next cutting profile.

PROCESSING SAMPLES - REGIUS-AJe SERIES

Thin Material by Clean Cut

Thick Material by Oxygen Cut

Clean Cut VS Easy Fast Cut Technology Processing Comparison

Clean Cut VS Easy Fast Cut Technology Processing Comparison

AUTOMATION SOLUTIONS - REGIUS-AJe SERIES

AS-C Pallet Changer

  • Long-time continuous operation of thick plate processing.
  • Process pallet: 10 shelf (standard)
  • Lineup from minimum 5 to maximum 20 shelves.
  • Add the operator support tool to the flexible tool rack (option).

AS-T Twin Tower

  • Compatible with the production of a wide variety of materials from thin to thick sheets.
  • ASFH (2 product pallets, 2 material pallets, 2 processing pallets) + AS-C (10 processing pallets) 2-shelf configuration (standard).

ASFH Fork Type Pallet Changer

  • Long-term continuous operation up to medium-thick plates using packing materials.
  • Automatic operation of product accumulation from material supply.
  • Maximum plate thickness: 12mm.
  • Two product pallets, tow material pallets, and two processing pallets (standard).

MPL-C / MARS-N Manipulator + Automatic Warehouse

  • Retrofittable and expandable automation to support variable-quantity production.
  • MPL-C supports material supply to product accumulation automatically.
  • If connected to a MARS, the number of shelves and station numbers can be customised according to the customer.
  • Connection with multiple blanking machines is also supported.

OPTIONAL - REGIUS-AJe SERIES

i-Camera Assisted System

  • This function recognises the material with the camera and enables manual or automatic plate removal and placement of products.

V-monitor

  • Camera images installed inside the machine can be checked in real time on a smartphone or PC. You can use the NC to check the video recorded when an alarm is activated.

Nozzle Changer

  • The necessary nozzles can be automatically replaced according to cutting conditions. Continuous automatic operation is possible from thin to thick plates. (Standard 8 pcs - OP16 pcs)

Dual Gas

  • When processing mild steel plates with oxygen, the use of oxygen assist gas in the inner nozzle and air in the outer nozzle reduces processing defects.

Warning Light

  • Three-colour tower-type signalling lights allow you to check the operating status of the machine even from a distance.

OVS-D

  • This is a CMOS camera for combined processing with a punch press (NCT). Measure the hole position processed by NCT ​​and correct the origin position to enable combined machining.

Fiber Silky Cut

  • This processing technology improves the cutting quality of stainless steel. Optimal beam formation improves surface roughness and dross quality.

Automatic WACS II

  • This system automatically supplies water to the WACS equipment. This system makes it possible to extend the cooling water replenishment cycle.

HP Easy Cut Device

  • High nitrogen content gas can be extracted from factory compressed air and used as an assist gas. A seperate compressor is required.

DR Cutting Device

  • A small amount of air is mixed into the assist gas to reduce dross in aluminum processing. Gas density can be automatically switched by NC Control.

Y-Conveyor

  • Take out the scrap and small items to the machine rear (or front).

Shaded Window

  • Fiber laser safe windows can be added to the centre gull wing door. You can check the inside of the machine not only through the monitor but also the window.

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