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HG-ATC Series

Set-up times drastically reduced, the HG-ATC provides the ideal solution for processing variable-sized batches with complex tool layouts.  

 

Modern businesses need solutions that are increasingly geared towards reducing production lead times and making processes more efficient.

 

In bending, the critical aspects affecting productivity are tool setup and programming times. AMADA has designed the HG-ATC series available in the 2204 version, to provide the ideal solution for processing different sized batches with complex tool layouts. Thanks to the integrated ATC Automatic Tool Changer and powerful offline VPSS 3i Bend software, increasingly smaller lots and shorter lead times are no longer a problem. Set-up times are drastically reduced due to the Automatic Tool Changer, which can load tools in the most complex layouts, providing high efficiency and precision setup and the possibility for operators, with varying experience, to use the machine effectively.

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FEATURES - HG-ATC Series

Automatic Tool changer (ATC)

  • Work load is reduced by automating tool setup work that requires skill. It improves work efficiency for high-mix, low-volume production and realises production that is not affected by the skill of workers. Abundant tool storage supports bending of a wide variety of products.

High-speed, high-precision bending of thin to thick plates

  • The new hybrid drive system, hydraulic crowning system, and new back gauge system achieve the world's highest level of high-speed production and high alignment accuracy. In addition, angle solutions such as angle sensors (Bi) and load control enable stable high-quality processing without trial bending.

Easy operation

  • The NC controller "AMNC 3i" uses a multi-touch LCD panel to achieve user-centered design. Intuitive operation similar to that of a smartphone allows even inexperienced operators to easily perform processing without hesitation.

FUNCTIONALITY - HG-ATC SERIES

New hybrid crowning system

  • The hybrid crowning system, which supports a pressure upper limit of 500%, achieves accuracy of ±15° no matter where it is bent over the entire length.

New back gauge system

  • High speed: 1.5 times the Y-axis speed and 2 times the Z-axis speed compared to the conventional HDS, which improves productivity. Expanded processing range: backgauge can be tilted. 500mm (11°) for 3m machine 500mm (8°) for 4m machine

New high-rigidity frame/expansion of open height

  • The open height and machine stroke have been expanded with a newly designed high-rigidity frame that pursues the optimum shape through structural analysis.

High-speed, high-precision bending of thin to thick plates

  • The high-precision servo motor that controls the variable hydraulic piston pump has achieved the world's highest level of high-speed production and energy saving.

Productivity.

  • High-speed approach 220mm/s, high-speed bending 20mm/s, and high-speed return 250mm/s improve productivity.

High Precision.

  • Achieves high repeatability with little change over time.

ECO

  • The ECO hydraulic motor operates only when the table is operating, contributing to low power consumption.

PROCESSING SAMPLES - HG-ATC SERIES

sanitary pipe

machine cover

precision sheet metal

Vehicles/agricultural machinery

OPTIONAL - HG-ATC SERIES

Angle sensor Bi-S (recommended)

  • Equipped with an angle sensor (Bi-S) to support angle determination without trial bending from the first sheet.

Hazard prevention measures.

  • Bending angle: 90° to 165°
  • Thickness: 1.0-6.0mm
  • Material: Iron, SUS, AL
  • V-width: 6-40mm
  • Number of sensor axes: Automatic 1 axis/automatic 2 axes (recommended)

Safety device: PSENvip (recommended)

  • LED telecentric safety device. It is easy on the eyes and achieves both productivity and safety at a high level.
  • Detects the shape of the punch and classifies the protection range.
  • *PSEN is a registered trademark of Pilz GmbH & Co. KG

Automatic slide foot pedal (recommended)

  • Automatic movement makes step bending easier.
  • Position can be set for each process with AMNC 3i.
  • Automatic program creation is possible with CAM.

L shift (recommended)

Stable machining.

  • Stable gauging of complex shapes is possible. It can also be used as a side gauge.

Expansion of processing range.

  • The measuring range has been expanded by 200 mm, and the maximum measuring length is 1200 mm. Improve visibility and wear resistance.

Double clamp (recommended)

Stable machining.

  • Combined with the L shift, stable gauging of complicated shapes is possible.

Easy operation.

  • You can easily set the contact point with NC/CAM.

Simple tracking device SF-1224TL (HG-2204ATC limited option)

  • It is a simple follow-up device that does not require programming work.
  • Reduces the burden of heavy work such as banzai work
  • It is possible to evacuate to the right when not using the tracking device.
  • Available sizes:
  • Board thickness 0.5 to 2.3 Minimum 300 x 300 mm Maximum 1219 x 2438 mm
  • Board thickness 2.3 to 3.0 Minimum 300 x 300 mm Maximum 1000 x 2000 mm

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